EtherCAT Capsule Filter Rod Quality Inspection System AC 220V

Capsule Filter-Rod Quality Inspection System

 

Company profile

 

Chengdu Retool Science & Technology Co., Ltd., as a well-known professional manufacturer of physical test equipment for tobacco in China, has a development history of three decades.

 

Chengdu Retool Technology Industrial Co., Ltd. was founded in 1996, and Chengdu Retool Science & Technology Co, Ltd. was founded in 2015 after shareholding reform and was successfully listed in the national EME share transfer system in March 2016.

 

As a nationally recognized outstanding high-tech enterprise, the company has a strong technical basis and advanced equipment and is a base for researching and manufacturing optics-machinery-electronic-computer-automatic apparatus and equipment.

 

All the product series developed by the company have been approved by the National Tobacco Monopoly Bureau, the physical test equipment of the company has been widely used by domestic and foreign tobacco factories, filter plants, and tobacco quality supervision departments at all levels, and you will be fully guaranteed with high product quality and cost performance.

 

The company specializes in physical parameter test equipment for various cigarettes/filter rods, online automatic sampling systems for cigarettes/filter rods, test equipment for various raw materials and auxiliary materials, test equipment, and automatic equipment for various new materials including filter capsule products for tobacco.

 

The company will fully and faithfully follow the IS019001 quality management system, the ISO24001 environmental system, and other standards to provide products in accordance with national and industrial standards, and all key product components are from international famous brands to make sure that the comprehensive quality of products has reached the international level.

 

The company promises clients supreme product quality, installation, and debugging, personnel training, after-sales services, etc. Retool Co., Ltd. will always be dedicated to product quality, services, and innovation and will strive for excellence.

 

With the continuous development of the tobacco industry, Retool Co., Ltd. will insist on researching and developing higher-level tobacco physical test equipment and automatic equipment for tobacco industries at home and abroad, with advanced technologies and stable quality as the goal.

 

Description

 

The system is used as an automatic filter rod sorting equipment for the automatic detection and rejection of the quality of explosive bead filter rods.

Microwave measurement technology and high-speed and high-precision sensors are used to detect the number, position, and damage of blasting beads in the blasting bead filter rod and the unqualified samples can be automatically rejected according to the preset parameters.

The whole equipment is fully automated, and high-speed detection and rejection can meet the demand for online production detection in the factory.

 

Performance and characteristics

1. Based on the IPC control technology of Beckhoff) IPCGermany, High-end technology of real-time Ethernet (EtherCAT)High-speed data acquisition process reaching nanosecond (ns)level;

2. Using microwave measurement technology to detect the blasting beads in the blasting bead filter rod;

3. It has the characteristics of high-speed detection, high-speed rejection, and a non-destructive filter rod;

4. Carry out quality detection on each blasting bead filter rod and remove unqualified blasting bead filter rods in real time;

5. The cigarette separating wheel is used for receiving, buffering, sorting, and removing filter rods, which has high reliability and stable work;

6. Hand-held Yantai, convenient for workers to operate;

7. The filter rod box is directly used for feeding, and the working efficiency is high.

 

Using environment requirements

 

Operating voltage	AC 220V±10%, AC 380V±10%, 50HZ ± 5%
Environment temperature	+10℃ to +40℃
Humidity	30% to 65%, no condensation
Gas source requirements	Positive pressure ≥0.5MPa, flow ≥0.3m³/min, and the gas source should be dried and filtered

 

Key technical indexes

 

Detection method	continuous detection and automatic rejection
Sample type	common explosive bead filter rod and composite explosive bead filter rod (to be customized)
Length range of filter rod	60~150mm
Diameter range of filter rod	5.4-6.0mm, 6 ~ 7mm or7.0~8.0mm
Blasting diameter	>2mm
The minimum distance between blasting beads	>4mm
The minimum distance between the bead and the end face	>3mm;
Measurement accuracy of bead position	±0.2mm
Capacity of hopper	2~3 boxes, feeding the whole box
Testing speed	1200 pieces/minute (special nozzle rods need to be debugged on site)
Bead color	unlimited

 

Principle of measurement

 

The system uses the negative pressure adsorption belt to send the rod to the speed stabilizing wheel through the hopper feeding method. Through the constant speed of the speed stabilizing wheel, the rod is tested by microwave at a constant speed. It then enters the drum wheel for collection.

 

Why choose us? Our advantages

 

1. What are your advantages compared to other companies?

we are one of the most famous companies in the industry, and we have more than 25 years of history in developing different products.

2. Do you have your own factory?

Yes, we have an 85000 square meters production workshop, so we are capable of ensuring your requirements.

3. How do you promise your quality control?

We've won the praise of domestic and foreign customers, and also we have a very strict quality control standard, which we are concerned mostly.

4. How to install the machine?

There is no need to reassemble the device after receiving it, and we will send you a guide video for debugging.

 

After Sales Service

 

1. We provide a video guide for debugging and using.

2. We also offer a one-year warranty for quality control.